China Custom Stainless Steel Spiral Cooler Conveyor Belt for The Ginger Bread Industry axle cv joint

Product Description

Stainless Steel Spiral Cooler Conveyor Belt for The Ginger Bread Industry

Description : 

The Main Spindle drives per gear in each layer, and gears drives per mesh belt in each layer, so that the power of gear motor to be transmitted. Each gear has smart power transmission device to adjust the transmission power automatically. 
 
Characteristics of Spiral Cooling/Freezing Tower(transmit layer by layer):
1. Nylon card rail in both sides are stable, without machine jams or upturning fault.
2. Due to its intelligent transmission technology, the mesh belt in each layer can adjust its tension automatically, keep the transmission force in each layer equal.
3. Adopts high strength Nylon card rail and low friction PP guide rail, resulting in lubricant in rotating unnecessary, scraps caused by friction not to drop or pollute food.
4. Food input and output directions to be customized according to customer’s workshop layout, such as Input in Lower entrance, well come out from higher exit, Input in Higher entrance, well Output from Lower exit, Twin Inputs+Twin Outputs, Three Inputs+Three Outputs, Round Circle or Ellipse Spiral Towers.

Advantages : 

Suitable for cooling all kinds of baking foods and fried foods.there are 2 types: Natrual cooling & Controlled Freezing.

1. Mesh belt to be customized.
2. narrowed to be 600mm, widest to be 1000mm, 
3. Spiral tower, shortest to be 50m, longest to be 4 cooling tower together.
4. The standard Spiral Tower would be 5.5-6 meters.
5. The largest Spiral Tower height to be 6m, 40 layers at most.
 

Model Output 
(kg/h) 
 Installed 
Power 
(kw)
 Refrigeration 
Consumption
(kw)
 Dimension 
L*W*H
 (m)
Belt Width
(mm) 
Temperature 
scope
CLT-600  300  5.15  43.5  4.9*4.1*2.5  450 From Baking temperature to below 30°C (1014°F)
CLT-800  500  11.2  75  5.6*4.0*2.9  450
CLT-1000  1000  22.0  145  6.8*5.0*3.3  600

Features: big cooling capacity. Directly cooling hamburger, toast and sweet bread; cooling moon cakes, milky buns with tray; flexible customization, design diameter and mesh belt according to the site and capacity; up input down output or down input up output for single tower; down input down output for double tower.

Applications: Food factory, seafoods factory, Bread(hamburger, pita, pizza, toast, sandwich,biscuits and etc.), Bakery factory etc.

 

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1. Toast Loaf bread automatic produciton line.
2. Sandwich bread with jam automatic production line.
3. Rusk biscuits automatic production line
4. cupcake automatic production line
5. Pocket bread with jam automatic produciton line
6. Long short bread, baguette , Biscuits with jam produciton line
7. Roti, Puri, Chapptati, Tortilla, Thepla, Paratha bread production line
8. Cookies automatic production line.

 

FAQ

Q1. What is your terms of packing?
A: Generally, we pack our goods in neutral white boxes and brown cartons. If you have legally registered patent,
we can pack the goods in your branded boxes after getting your authorization letters.

Q2. What is your terms of payment?
A: T/T 30% as deposit, and 70% before delivery. We’ll show you the photos of the products and packages
before you pay the balance.

Q3. What is your terms of delivery?
A: EXW, FOB, CFR, CIF, DDU.

Q4. How about your delivery time?
A: Generally, it will take 30 to 60 days after receiving your advance payment. The specific delivery time depends
on the items and the quantity of your order.

Q5. Can you produce according to the samples?
A: Yes, we can produce by your samples or technical drawings. We can build the molds and fixtures.

Q6. What is your sample policy?
A: We can supply the sample if we have ready parts in stock, but the customers have to pay the sample cost and
the courier cost.

Q7. Do you test all your goods before delivery?
A: Yes, we have 100% test before delivery

Q8: How do you make our business long-term and good relationship?
A:1. We keep good quality and competitive price to ensure our customers benefit ;
2. We respect every customer as our friend and we sincerely do business and make friends with them, no matter where they come from.

After-sales Service: Oversea Engineer Installation or Online
Warranty: 1 Year Guarantee
Usage: Biscuit, Cake, Pizza, Bread, Hamburger.Baguette.Pita.Toast.Sandwich
Power Source: Electric
Timing Device: With Timing Device
Voltage: 380V
Samples:
US$ 300/Meter
1 Meter(Min.Order)

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Customization:
Available

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Customized Request

timing tensioner

How do V-belt tensioners enhance the overall efficiency and lifespan of V-belts in various applications?

V-belt tensioners play a crucial role in enhancing the overall efficiency and lifespan of V-belts in various applications. By maintaining proper belt tension, mitigating belt slippage, reducing wear, and minimizing the risk of belt failure, tensioners contribute to improved efficiency and extended belt life. Here’s a detailed explanation of how V-belt tensioners enhance the overall efficiency and lifespan of V-belts:

  • Optimal Belt Tension:
  • V-belts operate most efficiently when they are running at the correct tension. Over-tensioned or under-tensioned belts can lead to problems such as excessive heat generation, increased wear, and reduced power transmission. V-belt tensioners ensure that the belts are properly tensioned by applying the right amount of force to maintain the desired tension level. This optimizes the power transfer efficiency and minimizes energy losses, resulting in improved overall system efficiency.

  • Reduced Belt Slippage:
  • Proper tensioning provided by V-belt tensioners helps to minimize belt slippage, which is a common issue in V-belt drive systems. Belt slippage occurs when the belt slips on the pulleys, leading to a loss of power transmission efficiency. Tensioners maintain the necessary tension in the belt, ensuring a positive grip between the belt and the pulleys. By reducing slippage, tensioners help maximize power transfer, improve system efficiency, and prevent premature belt wear due to excessive slipping.

  • Wear Reduction:
  • V-belt tensioners help reduce wear on the belts by ensuring proper alignment and tension. Misaligned or poorly tensioned belts can experience increased wear, resulting in premature belt failure. Tensioners keep the belts aligned and tensioned correctly, minimizing lateral movement and excessive belt wear. By reducing wear, tensioners contribute to the extended lifespan of the belts and reduce the need for frequent belt replacements, resulting in cost savings for the application.

  • Vibration and Noise Damping:
  • V-belt tensioners can also help dampen vibrations and reduce noise in V-belt drive systems. Vibration and noise can occur due to belt oscillation or irregular belt-pulley contact. Tensioners stabilize the belt tension, reducing belt vibrations and associated noise. This not only improves the overall system performance but also enhances the working environment by reducing noise levels.

  • Prevention of Belt Failure:
  • By maintaining optimal tension and reducing wear, V-belt tensioners help prevent belt failure. Belt failure can result in unexpected downtime, increased maintenance costs, and productivity losses. Tensioners ensure that the belts are properly tensioned and aligned, reducing the risk of belt fatigue, cracking, or premature breakage. This enhances the overall reliability and longevity of the belts, allowing for uninterrupted operation and improved application performance.

In summary, V-belt tensioners enhance the overall efficiency and lifespan of V-belts in various applications by maintaining optimal tension, reducing belt slippage, minimizing wear, damping vibrations and noise, and preventing belt failure. These benefits result in improved power transmission efficiency, extended belt life, reduced maintenance requirements, and enhanced system reliability. By incorporating well-designed and properly adjusted tensioners, applications can optimize the performance and longevity of V-belts, leading to increased productivity and cost savings.

timing tensioner

What are the common signs of improper V-belt tension, and how can tensioners address these issues?

Improper V-belt tension can lead to various issues in power transmission systems. Recognizing the signs of improper tension is essential for ensuring efficient and reliable operation. V-belt tensioners play a crucial role in addressing these issues. Here’s a detailed explanation of the common signs of improper V-belt tension and how tensioners can address them:

  • Slippage:
  • One of the most noticeable signs of improper V-belt tension is slippage. Slippage occurs when the belts fail to maintain proper grip on the pulleys, resulting in power transmission inefficiencies. If you observe the belts slipping or hear squealing noises during operation, it indicates inadequate tension. Tensioners can address this issue by applying the correct tension force to the belts, ensuring they maintain sufficient grip on the pulleys and eliminating slippage.

  • Belt Wear and Damage:
  • Improper V-belt tension can cause accelerated wear and damage to the belts. Under-tensioning can lead to excessive flexing and bending, resulting in increased wear. Over-tensioning can put excessive stress on the belts, leading to premature failure. Signs of improper tension-related wear include fraying, cracking, or glazing on the belt surface. Tensioners can address this issue by maintaining the optimal tension level, minimizing wear-inducing bending and flexing, and preventing excessive stress on the belts.

  • Noise and Vibrations:
  • Incorrect V-belt tension can cause excessive noise and vibrations in the system. Under-tensioned belts may produce a rattling or vibrating sound, indicating inadequate grip and power transmission inefficiency. Over-tensioned belts can generate excessive tension-related vibrations, leading to noise and potential damage. Tensioners can address this issue by applying the correct tension force, ensuring smooth and quiet operation by reducing belt movement and vibrations.

  • Uneven Belt Tracking:
  • Improper tension can cause uneven belt tracking, where the belts shift or wander off-center on the pulleys. This can result in belt misalignment, increased friction, and accelerated wear. Signs of uneven belt tracking include belts running close to the edges of the pulleys or rubbing against adjacent components. Tensioners can address this issue by maintaining proper tension, keeping the belts aligned with the pulleys, and preventing misalignment-induced wear and damage.

  • Reduced Power Transmission Efficiency:
  • Incorrect V-belt tension can lead to reduced power transmission efficiency. Under-tensioning causes slippage and loss of power, resulting in decreased system performance. Over-tensioning increases friction and strain, leading to energy losses and reduced efficiency. Tensioners can address this issue by applying the optimal tension force, maximizing power transfer efficiency, and minimizing energy losses due to slippage or excessive friction.

It’s important to periodically inspect V-belt tension and address any signs of improper tension promptly. Tensioners provide the means to adjust and maintain the correct tension level, ensuring efficient and reliable power transmission. By addressing issues such as slippage, belt wear, noise and vibrations, uneven belt tracking, and reduced power transmission efficiency, tensioners help optimize the performance and lifespan of V-belt systems.

timing tensioner

What is a V-belt tensioner, and how does it contribute to the performance of V-belt systems?

A V-belt tensioner is a mechanical device used to maintain the proper tension in V-belt systems and contribute to their overall performance. V-belts are commonly used in various applications, such as automotive engines, industrial machinery, and power transmission systems. Here’s a detailed explanation of what a V-belt tensioner is and how it enhances the performance of V-belt systems:

  • Definition of a V-Belt Tensioner:
  • A V-belt tensioner is a component designed to apply and maintain the correct tension in V-belts. It is typically a pulley or an assembly of pulleys mounted on an adjustable arm or spring-loaded mechanism. The tensioner is positioned in the belt path and exerts force on the belt to keep it properly tensioned. By controlling the tension, the V-belt tensioner ensures optimal power transmission, minimizes slippage, and promotes the longevity of the V-belt.

  • Tension Control:
  • The primary function of a V-belt tensioner is to control the tension in the V-belt. It applies the appropriate force to maintain the desired tension, which is crucial for the efficient operation of the V-belt system. Proper tensioning prevents slippage between the belt and the pulleys, ensuring reliable power transmission and maximizing the performance of the system. The tensioner compensates for changes in belt length due to wear, thermal expansion, or other factors, allowing the V-belt to operate within its optimal tension range.

  • Preventing Slippage:
  • V-belt tensioners play a vital role in preventing slippage between the V-belt and the pulleys. Slippage can occur when the belt loses traction with the pulleys due to insufficient tension or excessive loads. The tensioner maintains the proper tension in the V-belt, keeping it tightly engaged with the pulleys. This prevents slippage, ensures efficient power transfer, and minimizes energy losses. By preventing slippage, the tensioner contributes to the overall performance and reliability of the V-belt system.

  • Load Distribution:
  • A V-belt tensioner helps distribute the load evenly across the V-belt and the pulleys. Even load distribution is essential to minimize localized stresses and prevent premature wear or failure of the belt. The tensioner applies tension across the entire width of the V-belt, promoting uniform contact with the pulleys and equal distribution of the load. This even load distribution enhances the lifespan of the V-belt, reduces the risk of belt damage, and ensures the reliable operation of the V-belt system.

  • Maintaining Belt Alignment:
  • Proper alignment of the V-belt with the pulleys is crucial for efficient power transmission and extended belt life. V-belt tensioners often incorporate features that help maintain belt alignment. These features can include guide rollers or pulley systems that guide the V-belt and prevent it from wandering or misaligning with the pulleys during operation. By ensuring correct belt alignment, the tensioner minimizes wear, reduces the risk of belt damage, and promotes the overall performance of the V-belt system.

In summary, a V-belt tensioner is a mechanical device that maintains proper tension in V-belt systems. It controls the tension in the V-belt, prevents slippage, promotes even load distribution, and helps maintain belt alignment. By performing these functions, the V-belt tensioner enhances the performance and reliability of V-belt systems in various applications. It ensures efficient power transmission, minimizes energy losses, and contributes to the longevity of the V-belt by preventing slippage, distributing the load evenly, and maintaining proper alignment.

China Custom Stainless Steel Spiral Cooler Conveyor Belt for The Ginger Bread Industry   axle cv jointChina Custom Stainless Steel Spiral Cooler Conveyor Belt for The Ginger Bread Industry   axle cv joint
editor by CX 2023-11-27